Dongguan Jierong Technology Co., Ltd. (hereinafter referred to as "Jierong Technology") was established in September 2007 and successfully listed on March 21, 2017 (stock code 002855). It is a large-scale manufacturer specializing in the R&D, production, and sales of precision structural components and mold design and manufacturing. It has manufacturing workshops for stamping and stretching, injection molding, CNC machining, surface treatment, and assembly components, providing mold development and precision structural component products for mobile phones, tablets, wearable products, and medical equipment parts. Its business has gradually expanded from initial precision molds and plastic precision structural components to integrated and modular precision structural component technology solutions encompassing precision molds, plastics, metals, glass, sapphire, ceramics, and other materials. It has an annual production capacity of 2,000 sets of precision molds, 130 million sets of plastic/metal precision structural components for mobile phones, and 24 million pieces of glass. Branch offices have been established in Shenzhen, Beijing, Hong Kong, Chongqing, Jiangsu, South Korea, Vietnam, and other locations, with approximately 9,000 employees and global business operations. In the initial stages of system implementation, insufficient precision and stability of on-site equipment necessitated frequent adjustments of machine coordinates by numerous technicians to monitor equipment operation in real time. Furthermore, long production shutdowns were required before new orders could be placed, necessitating significant on-site programming and debugging of each machine, leading to insufficient equipment utilization. Additionally, the lack of network connectivity prevented real-time monitoring and effective data collection.
• Network all on-site machines and establish a regular equipment maintenance system;
• Based on the MCD digital platform, establish communication connections with the machines and achieve seamless integration and testing;
• Three-dimensional structured process for equipment;
• Virtually debug coordinate parameters using a digital twin. Customer Benefits * Reduced machine setup and changeover time from one week to 8 hours, achieving stable mass production for up to two days; * Solved the problem of line stoppages caused by machine coordinate positioning deviations and inaccuracies; * Reduced labor costs by more than 60%; * Enabled equipment interconnection, real-time transparency of production status, and remote monitoring; * Improved the overall level of R&D and maintenance of non-standard automated equipment. *
